Industrial Adhesive Mixing System with Automatic Feeding and Vacuum Mixer

Customization: Available
Additional Capabilities: Vacuum
After-sales Service: Engineers Available to Service Machinery Overseas, Online Support, video Technical Support

Product Description

Basic Information
Application
Granules, Liquid, Liquid with Suspended Solids, Powder, Viscous Fluid
Application Area
Chemical, Daily Chemical, Engineering & Construction, Food, Pharmaceutical
Certification
CE
Condition
New
Control System
PLC Control
Cooling Method
Water Cooling
Heating Method
Hot Water Heating
Main Material
Stainless Steel
Mixing Capacity
100-250L
Safety Features
Anti-Slip Feet, Emergency Stop Button, Overload Protection, Safety Lock, Splash Guard
Speed Range
40-49 R/min
Vacuum Degree
≤ -0.096 MPa
Automation Level
Semi-Automatic / Fully Automatic
Origin
China
Product Gallery
Product Overview

This automatic batching and conveying system is specially designed for the production of high-viscosity adhesives, sealants, and related chemical products. It integrates powder feeding, liquid metering, mixing, deaeration, and slurry conveying into one fully automated line. The system ensures precise ingredient control, consistent product quality, and efficient production.

The core mixer adopts a dual planetary mixing mechanism with two spiral paddles and two high-speed dispersion discs, capable of handling viscosities up to 100,000 mPa·s. Vacuum operation removes bubbles, while the jacketed mixing barrel allows precise temperature control via circulating water.

Key Features
  • Integrated Automation - Centralized Siemens PLC control with touch screen HMI; one-key operation.
  • High-Precision Metering - Load cells and mass flow meters ensure ±0.2% accuracy.
  • Dual Planetary Mixing - Intensive shear and mixing for high-viscosity materials.
  • Vacuum Deaeration - Removes air bubbles for bubble-free end products.
  • Heating/Cooling Jacket - Stainless steel double-layer barrel for temperature control.
  • Safety Interlocks - Emergency stop, overload protection, and lift position limits.
Applications

This system is widely used in the production of:

  • Silicone Sealants (neutral, acetic, structural)
  • Polyurethane Adhesives (PU)
  • Epoxy Resins & Adhesives
  • Acrylic Sealants & Adhesives
  • Hot Melt Adhesives (with heating option)
  • Conductive Adhesives, Pastes, and Inks
Technical Specifications (500L System)
ParameterValue
Total System Power~102.2 kW
Power SupplyAC380V 50Hz 3-phase
Compressed Air0.4-0.6 MPa
Vacuum≤ -0.096 MPa
Mixer Working Volume300-500L
Mixing Paddle Speed5-44 rpm (VFD)
Dispersion Speed50-1480 rpm (VFD)
Main Motor Power45 kW
Temperature Control Accuracy±2°C
Noise≤75 dB
System Components
ComponentDescription
Powder Feeding SystemManual bag dumping station with dust collector and vacuum feeder.
Liquid Conveying System1000L storage tank with high-precision floor scale for batching.
Dual Planetary MixerGantry-type mixer with hydraulic lift and heating/cooling jacket.
Press FeederHydraulic press for discharging high viscosity material (up to 120T).
Control SystemSiemens PLC + HMI; centralized control with recipe management.
Why Choose Our Solutions
  • Professional Experience - Over 10 years in mixing and batching systems.
  • In-house R&D - Strict quality control and ISO9001 certified processes.
  • Global References - Successful installations in adhesives and chemical plants worldwide.
  • Customizable Solutions - Tailored to your specific process requirements.
  • Technical Support - Prompt service and lifetime technical assistance.
Frequently Asked Questions
Q1: Can this system handle both solvent-based and solvent-free adhesives? Yes, the system uses corrosion-resistant materials (SUS304/316, PTFE seals) and can be configured for various formulations.
Q2: What is the maximum viscosity the mixer can handle? The dual planetary mixer effectively handles materials up to 100,000 mPa·s, with reinforced options available for even higher viscosities.
Q3: How is cleaning performed between batches? The mixing barrel is detachable and polished with no dead corners for easy cleaning. CIP (clean-in-place) options are also available.
Q4: Do you offer explosion-proof configurations? Yes, explosion-proof motors and electrical components can be provided for applications involving flammable solvents.
Q5: What is the warranty and support policy? We provide a 12-month warranty, 24/7 remote technical support, and guaranteed spare parts availability for 10 years.
Q6: Can the system be expanded for larger production? Absolutely. The modular design allows for adding more mixers or automated tanks to scale your capacity as needed.

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