High Precision Ultra-High-Speed Laser Cladding System for Construction Equipment

Customization: Available
Application: Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
Technical Class: Continuous Wave Laser

Product Description

Basic Information
ControlAutomatic
Power DensityDeep Fusion Welding
Laser ClassificationFiber / Diode Laser
Product NameUltra-High-Speed Laser Cladding System
Laser Power≤ 12 Kw
Processing Length3 M
Max Rotation Diameter400 / 600 mm
Weight Capacity3 T
Motion Mechanism3+1 Axis
Spindle Speed1-150 / 1-200 Rpm
Deposition Efficiency≤ 500 Cm²/Min
Layer Thickness50 - 1500 μm
Substrate Dilution Rate< 1%
Repeat Position Accuracy± 0.05 mm
OriginChina
Product Description
Ultra-High-Speed Laser Cladding System

Ultra-high-speed Laser Cladding System

Specifically designed the Ultra-high-speed Laser Cladding System as an advanced composite machine. It perfectly integrates turning, cladding, and mirror processing into one platform. Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup.

System Operation Display
Specifications Details
Laser SourceFiber / Diode laser
Laser Power≤ 12 kW
Processing Length3 m
Maximum Rotation Diameter400 / 600 mm
Weight Capacity3 t
Motion Mechanism3+1 Axis
Spindle Speed1-150 / 1-200 rpm
Deposition Efficiency≤ 500 cm²/min
Layer Thickness50 - 1500 μm
Substrate Dilution Rate< 1%
Repeat Position Accuracy± 0.05 mm
Product Features & Advantages
Product Feature 1
Programmable Hydraulic Tailstock: Easy adjustment of ejector pin force for optimal stability.
Maximum Processing Efficiency: High-speed deposition up to 500 cm²/min.
Highly Stable Coating Process: Substrate dilution rate < 1% with precise layer control.
Multi-Speed Auto Tuning: Flexible spindle speeds supporting various gear operations.
Product Applications
Industrial Application

This equipment processes all types of industrial shafts and rolls perfectly. It serves as an essential manufacturing and repair tool for heavy-duty sectors, including:

  • 🔹 Metallurgical Industry
  • 🔹 Coal Mining Machinery
  • 🔹 Construction Machinery
  • 🔹 Shipbuilding & Shipyards
Machine Detail View
Laser Processing View

Break Wear Limits with Smart Laser Cladding System

Restore factory precision. Our smart laser cladding system gives you industry-leading surface strengthening and repair solutions.

Precise Control: Minimal heat input ensures the base material never warps during processing.

Metallurgical Bond: The cladding layer fuses densely with the substrate. It resists peeling and withstands high-impact strikes.

Automated Operation: A smart closed-loop control system lowers the learning curve, making complex processing simple and efficient.

Main Products & Overview
Product Range 1
Product Range 2
Facility Overview
Quality Control
Packaging & Shipping
Packaging and Logistics
? Frequently Asked Questions
1. What is the maximum deposition efficiency of this system? The system can achieve an ultra-high deposition efficiency of up to 500 cm²/min, making it suitable for large-scale industrial repairs.
2. How does the system prevent workpiece distortion during repair? The laser cladding process uses precise heat control to ensure minimal heat input, which prevents the base material from warping or distorting.
3. What is the substrate dilution rate of the cladding layer? The system maintains a very low substrate dilution rate of less than 1%, ensuring the properties of the cladding material are preserved.
4. Which industries can benefit from this equipment? It is widely used in metallurgy, coal mining machinery, construction equipment, and shipbuilding for both manufacturing and nondestructive repair of high-value parts.
5. Can the system handle different processing lengths and weights? Yes, the standard system supports a processing length of up to 3 meters and a weight capacity of up to 3 tons.
6. Does the system support automated operations? Absolutely. The system features a smart closed-loop control system that automates additive and deductive machining, significantly reducing the learning curve for operators.

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